Shandong Industrial Internet "Weaves More and More"
279 key platforms at or above the provincial level comprehensively cover 41 industrial categories, serving over 3 million enterprises successively
Shandong Industrial Internet "Weaves More and More"
The National Day holiday is approaching, and "RV camping" is becoming a popular search term on major travel websites. The RV, which carries the theme of "poetry and distant places," is also a high value-added industry in the automotive manufacturing industry. On average, a RV consists of over 2000 components, which not only involve complex processes but also require rapid response to user needs in design, research and development, and even after-sales service.
This year, we have introduced a twin manufacturing integrated platform, which uses intelligent scheduling algorithms to dynamically adjust production plans in real time. This allows us to more accurately grasp production progress, resource consumption, and quality status. Currently, production capacity has increased by 50%, manufacturing cycles have been shortened by about 20%, and product pass through rates have increased by 30%. "Kangpaisi is a RV manufacturing enterprise in Weihai, Shandong. General Manager Liu Shaoxun introduced that with such a" super brain "to analyze production data, the enterprise can continuously optimize the production process, find resource utilization bottlenecks and waste points.
At the beginning of its establishment, Kangpaisi only undertook the OEM business of foreign RV brands, but now a considerable portion of Chinese RVs exported overseas come from this brand. Liu Shaoxun also witnessed the company's development and growth from fragmented manual modification technology to standardized and modular production mode, from a 35 day production cycle to the current 7-day production cycle, with the unit price of RVs increasing from 260000 yuan to 420000 yuan.
Among them, the "hand in hand" with the national "double cross" industrial Internet platform Caos COSMOPlat in 2018 has become a key step in Campaigner's digital transformation. Both parties jointly built the first large-scale customized connected factory for RVs in China: on the procurement side, Kangpaisi achieved intensification, reducing the procurement cost of raw materials such as galvanized sheet by 7.3%; On the production side, by deploying the Kaos MOM system, 100% transparency of production progress can be achieved; On the server side, IoT technology turns ordinary RVs into mobile smart homes. Over the past five years, Kangpaisi's revenue has grown fivefold.
Shandong has all 41 industrial categories. Examples like Campaigner, which uses industrial Internet as the "golden key" to open a new pattern of development, are emerging in various industries. As the second province approved to build an industrial Internet demonstration zone in China, in recent years, Shandong has successively issued guidance documents such as "Internet plus+Advanced Manufacturing Industry", and deeply implemented the special action of "giving Shandong an industrial endowment". The construction and application of industrial Internet has continued to go deep and practical, achieving a leap from "pioneer" to "leader". At present, 279 key platforms at or above the provincial level have fully covered 41 industrial categories, serving more than 3 million enterprises successively, and the industrial Internet is "getting bigger and bigger". Like water and electricity, it has become the infrastructure for more and more enterprises to operate daily.
According to the Construction Plan of Shandong Peninsula Industrial Internet Demonstration Zone (2022-2025), it is an important goal to build a new industrial innovation ecology of innovation collaboration, capacity sharing and supply chain interconnection for large and medium-sized enterprises - industrial Internet is widely connected to industrial equipment, which aims to urge enterprises to accelerate the innovation of production methods and business models with digital technology. "As the core of the industrial Internet, the platform should play a good role in pulling the value chain of the entire industrial chain to work together and optimize and upgrade." Wei Wei, director of the Industrial Internet Division of the Provincial Department of Industry and Information Technology, said that Shandong continued to strengthen the industrial Internet platform by creating a multi-level platform system through innovation and improving the platform ladder optimization mechanism. Last year, the number of new "double span" platforms and new national featured professional platforms ranked first in the country, and the total number of national platforms continued to rank first in the country.
Industrial Internet platform enterprises continue to cooperate with leading enterprises to build vertical industry platforms. In addition to effectively reducing the threshold of technology application for SMEs, it has also become an important carrier for accelerating the application of new technologies in the industrial field. Songjiang District, Shanghai is the location of Haier's Shanghai washing machine interconnection factory, and also a successful case of Shandong industrial Internet enterprises exporting solutions.
We have created a digital model that is completely consistent with the equipment, production line, and other entities in a 1:1 ratio, and even a screw can be accurately mapped to the digital world. Planners can first 'build a factory' in the virtual environment through drag and drop, without code, and then output the 'optimal solution' after multiple 'digital rehearsals'. Ding Zhaozeng, the manager of Haier Kaos Industrial Intelligent Solutions, gave an example that in the traditional mode, the skeleton welding line of a washing machine factory is usually located on one side of the washing inner drum line. However, through layout simulation, this factory innovatively places the skeleton welding line next to the inner and outer drum pre assembly lines, not only achieving large items without landing, but also improving the quality of storage area, logistics frequency, and other aspects. In production and operation, production data synchronously drives the operation of twin factory equipment, helping to verify the rationality of production scheduling in advance or solve possible production blind spots. For example, the production of the inner cylinder of a washing machine adopts laser welding technology. In order to ensure the accuracy of the equipment and maintain a fully enclosed state during operation, with the millimeter level ultra realistic restoration system of the digital twin solution, the tracking and real-time recording of the operating actions can be completed. Compared with traditional factories, the production efficiency has been improved by 20%.
Data shows that around key industries and 11 iconic industrial chains, Shandong continues to promote platform service providers to collaborate with manufacturing enterprises to create replicable and promotable typical scenario solutions. More than 60 "Industrial Empowerment Shandong" series of activities, such as supply and demand docking and scenario roadshows, have been organized and carried out, driving over 500000 enterprises to go to cloud platforms; In May of this year, the National Digital Transformation Promotion Center for Small and Medium sized Enterprises was officially opened. Currently, it has gathered over 500 service providers and will serve more than 10000 small and medium-sized enterprises within the year.
As one of the first regional sub centers selected for site selection and key construction in the national industrial Internet big data center system, Shandong has started the construction of industrial big data center system. This means that from the upstream chip, sensor, integrated circuit and other basic layers, to the midstream data processing technology, software integration technology and various Internet platforms, and to the downstream intelligent manufacturing and other application layers, a "command center" will conduct unified data governance in the future, which will effectively improve the ability of the industrial Internet supply side to respond to user needs. It is reported that at present, in the Shanghai Data Exchange and Shenzhen Data Exchange, Shandong Industrial Internet enterprises have obtained digital commerce certification, providing data asset services for enterprises, or carrying out transactions and circulation of various data commodities such as specific scenario algorithm models. In the future, industrial Internet will become a closer "partner" of industrial enterprises.
Information source: Dazhong Daily
