This is Shandong | Building a Strong Manufacturing Province! Shandong deepens the promotion of "modern advantageous industrial clusters+artificial intelligence"
Editor's note: In order to deepen the implementation of General Secretary Xi Jinping's important speech and instructions during his inspection of Shandong, firmly grasp the general requirement of "leading the way and comprehensively creating", and promote Shandong's important measures and innovative ideas in implementing the new development concept, promoting the transformation of old and new driving forces, and supply side structural reform. From December 2nd to December 4th, the "High Quality Development of Manufacturing Industry" online theme promotion activity kicked off in Jinan. Media reporters from central and local news websites will travel to Jinan, Qingdao, and Weifang to focus on the high-quality development of Shandong's manufacturing industry and tell the story of high-quality development in Shandong.
In the Inspur smart factory, the fully automated production scene is well-organized. Looking around, the Inspur intelligent locking robot on the assembly line is constantly working, automatically locking 130 screws every 8 minutes, while the same amount of work requires about an hour of manual labor. AGV laser guided forklifts can automatically pick up goods from the warehouse, distribute accessories to different loading platforms, and also automatically transport assembled products to the discharge port. Finally, guided by the intelligent laser, the assembled product will be transported to the aging testing center for relevant testing.
Such an efficient and accurate production scenario comes from the five core parts of Inspur Intelligent Factory, which has applied the industrial Internet platform: two flexible intelligent production lines, one intelligent three-dimensional warehouse, eight intelligent aging centers and strict quality control laboratories, as well as an intelligent modern logistics center, integrating intelligence, automation, modularization, digitization, and lean flexible manufacturing.
Intelligent manufacturing is a new production method based on the deep integration of new generation information and communication technology and advanced manufacturing technology, which runs through various aspects of manufacturing activities such as design, production, management, and service. It has functions such as self perception, self-learning, self decision-making, self execution, and self adaptation. Intelligent manufacturing, with digitization, networking, and intelligence as its core, is constantly giving birth to new technologies, industries, formats, and models.
Accelerating the development of intelligent manufacturing is an important way to cultivate new technologies, industries, formats, and models. It is a key entry point for promoting industrial intelligence, intelligent industrialization, cross-border integration, and high-end branding. It is of great significance for promoting the supply side structural reform of Shandong's manufacturing industry, accelerating the transformation of new and old driving forces in Shandong's manufacturing industry, and achieving the goal of building a strong manufacturing province.
Promoting the integration of modern advantageous industrial clusters and artificial intelligence, Shandong's intelligent manufacturing is at the forefront
In 2017, Shandong Province issued the "Shandong Province Intelligent Manufacturing Development Plan (2017-2022)", taking measures such as special support, pilot demonstrations, and strengthening foundations to promote the development of intelligent manufacturing. In 2017, Shandong Province had 39286 manufacturing enterprises above designated size, accounting for 13.6% of the national total, ranking second with a strong industrial foundation. Among them, 40.6% of industrial enterprises in Shandong have the conditions to implement intelligent manufacturing, and the development space of intelligent manufacturing is vast.
Not only has Inspur Group performed well, but Qingdao Senqilin has also implemented intelligent manufacturing, with an annual production line of 5 million high-performance semi steel radial tires and only 230 employees, reducing the number of employees by more than 500 compared to traditional tire enterprises of the same scale; Annual savings of over 30 million yuan in labor costs, a 50% reduction in land area, over 60% reduction in unplanned downtime, elimination of over 25% of non productive energy consumption, over 70% reduction in inventory costs, significant improvement in labor productivity and per capita production value, with per capita output value ranking among the top in the global tire manufacturing industry.
Weichai Power has increased its order delivery rate from 68.1% to 99% through the implementation of intelligent manufacturing, saving about 20% of electricity consumption annually, reducing diesel consumption costs by 20 million yuan in the test workshop, reducing operating costs by more than 20%, improving research and development efficiency by 25%, and reducing the test rework rate from 3.8% to 1.2%, resulting in a significant improvement in overall benefits.
Enterprises such as Luxi Chemical, Dongyue Group, and Kangpingna have significantly improved their comprehensive benefits through the implementation of intelligent manufacturing. The successful experience of these enterprises fully proves that intelligent manufacturing is the best way to lead the transformation and upgrading of traditional industries, and to revitalize traditional industries with new momentum.
Shandong Province has further promoted the integration of industrialization and industrialization, promoted "modern advantageous industrial clusters+artificial intelligence", and launched the cultivation project of "100 industrial Internet platforms". 262 enterprises have been selected as the national pilot projects for the integration of industrialization and industrialization, and 6 projects have been selected as the national demonstration sites for the integration of manufacturing industry and the Internet. The number of these projects is in the forefront of the country. At the same time, Shandong Province is accelerating the promotion of intelligent manufacturing, focusing on the development direction of digitization, networking, and intelligence. It has launched the "1+N" initiative to drive the improvement of intelligent manufacturing and cultivated 34 national pilot demonstration projects for intelligent manufacturing, ranking first in the country. Vigorously developing service-oriented manufacturing, organizing the Provincial Governor's Cup Industrial Design Competition, 7 enterprises won the China Excellent Industrial Design Gold Award, ranking first in the country in terms of quantity.
Build a global intelligent manufacturing model based on the industrial Internet platform
Inspur uses the industrial Internet platform to promote the digital transformation of enterprises such as China Storage Grain Corporation, Shandong Iron and Steel Corporation, China National Heavy Duty Truck Corporation, Weixing Group, and Yunnei Power. Among them, Inspur is a smart grain depot system built by China Storage Grain Corporation, which shortens the period for the country to master the grain situation from 15 days to 3 days.
Based on the industrial Internet platform, Inspur has built the first domestic server intelligent flexible production base - Inspur IT high-end equipment intelligent factory. The smart factory integrates flexible production, intelligent technology, and Internet of Things technology, integrating more than 600 RFID tags, over 2000 sensors, 50 device controllers, 330 sets of intelligent devices, and 6 core systems. It realizes the full process intelligence from flexible production to delivery services, shortening the delivery cycle from 18 days to 5-7 days, reducing personnel by 75%, and improving production efficiency by more than 30%. It was successfully selected as a national intelligent manufacturing pilot demonstration in 2017 and rated as a global intelligent manufacturing model by Gartner.
In terms of product quality control, Inspur Intelligent Factory implements a big data collection engine and integrates data collection channels, covering the entire factory manufacturing site. After 30 processes and 120 information collections, it can still achieve full process data information collection for every component, every step of the process, and every set of cabinets to ensure that the product has passed 25 rigorous tests and the yield rate is still as high as 99.6%.
Intelligent manufacturing is continuously driving the rapid growth of emerging industries, enabling traditional industries to achieve dynamic matching between production and diversified market demands, increasing output, reducing consumption, improving quality, and significantly increasing labor productivity, providing a two-way driving force for the cultivation of emerging industries and the transformation and upgrading of traditional industries. The next 20 years will be a critical period for China's manufacturing industry to grow from large to strong, and also a golden period for Shandong's manufacturing industry to undergo quality and efficiency changes. We will vigorously develop intelligent manufacturing, give wings to Shandong's manufacturing industry, and build a strong manufacturing province.
Information source: Qilu Network
Editor He Yang of this website/Organizing
