Lumeng Jinko: Technological Innovation Empowers Equipment Manufacturing
【 Core Tip 】 Heat treatment is one of the fundamental processes in the equipment manufacturing industry, and advanced equipment manufacturing requires advanced heat treatment technology support——Zibo Lumeng Metal Technology Co., Ltd. is located in Kunlun Town, Zichuan District. It was established in November 2018 and officially put into operation in November 2019. It is a technology enterprise that provides support services for high-end equipment material selection and heat treatment. The company currently has 28 sets of high-end heat treatment production equipment, with a designed annual heat treatment capacity of 27000 tons. After the completion of the metal material research and processing project, it can achieve sales revenue of 100 million yuan and profits and taxes of 20 million yuan. The company has successively obtained the titles of Shandong Province Science and Technology oriented Small and Medium sized Enterprise, Shandong Province Innovative Small and Medium sized Enterprise, and Shandong Province High tech Enterprise.
Empowering equipment manufacturing with digital intelligence to break through bottlenecks
As one of the four fundamental processes in the equipment manufacturing industry, heat treatment is a key technology for improving the overall level of China's equipment manufacturing industry. In modern equipment manufacturing industry, heat treatment is a key process to improve and control material properties, enhance product service life, reliability and safety, and is also an important way to achieve equipment lightweighting. Heat treatment technology has become one of the core elements of equipment manufacturing competitiveness.
At present, China's equipment manufacturing industry is developing rapidly, but there is still a gap between heat treatment technology and the international advanced level. Many key components do not rely on imports, or heat treatment and surface modification process equipment rely on imports. This has become a bottleneck restricting the development of advanced materials and high-end equipment manufacturing in China.
Equipment manufacturing is the leading industry in Zibo, with hundreds of large and small heat treatment manufacturers, but most of them are in the early stage of "skill based" technology. In the process of converting old and new kinetic energy, heat treatment technology is a prerequisite for the upgrading of the entire industry, and the direction is to use advanced information technology to transform the heat treatment process from a "technical" to a "high-tech" one, to break away from the backward state of relying on experience and operational skills, and to develop towards intelligent direction of accurate prediction of production and reliable quality control.
The 'blank space' of every key technology is the 'driving force' for industrial breakthroughs.
LuMeng Technology takes "serving the country through industry" as its mission, explores and implements metal material research and processing projects, introduces advanced information and intelligent heat treatment equipment, and is expected to replace traditional processing techniques, filling the gap in high-end equipment manufacturing heat treatment technology in our city. The company leader said, "This project will fill the gaps in our city's equipment manufacturing industry chain and help Zibo's equipment manufacturing climb higher
Talent support technology research and development, innovative development
Enterprise development requires value guidance and talent support.
Lumeng Technology always adheres to the business philosophy of "service first, quality oriented, innovation as the soul, win-win as the way, and seeking stability while seeking speed", follows the service philosophy of "customer needs as the center, adheres to the high-end boutique strategy, and improves service value", and adheres to the talent concept of "talent oriented, morality oriented". We are committed to tailoring solutions for customers and meeting the high-quality needs of the high-end market. The company has extensive cooperation with universities, currently having 1 engineering master's degree holder, 3 part-time supervisors, 2 senior engineers, 3 senior engineers, and 12 intermediate engineers, striving to build a provincial-level metal materials laboratory within 5-10 years.
Technological innovation is the driving force behind the development of enterprises.
At present, the company has signed long-term strategic cooperation relationships with enterprises and universities such as Southwest Petroleum University, Shandong University of Technology, and Fengdong Re Technology Co., Ltd. Every year, graduate students come to the company for special training, invention patent achievement transformation and other experiments. Three technical executives of the company have been appointed as master's supervisors in the School of New Energy and Materials at Southwest Petroleum University. The company produces 1-2 products every month for new process research and development. Through various performance tests for comparison, corresponding heat treatment processes are developed based on data comparison to maximize material performance.
Lumen Technology allocates 10% of its annual revenue as research and development funds to develop new products and processes, and increases its research and development efforts every year. Currently, it has two invention patents and is applying for 12 utility patents.
The road to fine management and strong enterprise has strong momentum
Lean, scalable, and branded "is the development strategy of Lumen Technology.
The company fully leverages its channel advantages, technological advantages, brand advantages, product quality advantages, and scale production advantages to provide customers with high added value and high-quality products. Currently, it mainly serves enterprises such as Jinan Heavy Duty Truck Group, Bohai Piston Co., Ltd., Shanghai Automotive Powder Metallurgy (Laiwu) Co., Ltd., Shandong Haoda Auto Parts Co., Ltd., Shandong Yibiao Fastener Co., Ltd., Shandong Luqiao Group, Shandong Shanbo Group, etc. It has jointly developed the solid solution heat treatment process for automotive turbochargers and the heat treatment process for automotive rear axles with Bohai Piston and Shandong Haoda Auto Parts. After multiple verifications, the product performance is superior to imported products, breaking the foreign monopoly on the process technology of this product.
The company adheres to the business principles of "scientific, standardized, refined, procedural, and systematic", and has obtained multiple certificates including quality management system, occupational health and safety management system, environmental management system, automotive industry quality management system, and heat treatment quality control system. The company attaches great importance to safety production and has formulated documents such as the "Emergency Preparedness and Response Control Procedure", "Accident Reporting and Handling Control Procedure", "Risk and Opportunity Response Control Procedure", "Emergency Plan for Production Safety Accidents", "Dual Prevention System", etc. Regular inspections and drills are conducted to tighten the "safety valve" for the company's production.
In order to optimize production management, improve product quality, and increase enterprise competitiveness, the company has independently developed a digital management production system that can achieve paperless office, meet production batch traceability, coordinate arrangements to improve production and work efficiency, and provide guarantees for safe and high-quality production.
Equipment manufacturing, climbing higher; Lumeng Technology, moving forward with determination.
In the new year, Lumen Technology will continue to play a leading and integrated role in the heat treatment industry, providing high-quality supporting services for the equipment manufacturing industry.
The company leader is full of confidence: "We strive to achieve an annual output value of 40 million yuan, a profit and tax of 6 million yuan, and employ 100 people by 2024
作者：本网特约通讯员 Zhang Guiyun, General Manager of Zibo Lumeng Metal Technology Co., Ltd
Information source: Special issue of "Luzhong Morning Post" on February 3, 2024, provided by Zhang Zhigang, Executive Vice President of Zibo Lumeng Metal Technology Co., Ltd., our special correspondent.
