Green empowers continental shelf company, awarded as Shandong Province Green Factory

Recently, the Department of Industry and Information Technology of Shandong Province officially announced a new batch of provincial-level green manufacturing lists,Texas Continental Shelf Petroleum Engineering Technology Co., Ltd. has been awarded the title of "Provincial Green Factory" for its outstanding performance in the construction of green manufacturing system. This authoritative recognition marks a crucial step for Continental Shelf Company in promoting green, lean, and high-end manufacturing, injecting strong "green momentum" into the high-quality development of the enterprise.

As a leading enterprise deeply engaged in the research and manufacturing of oilfield cementing and completion tools for a long time, Continental Shelf Company has always rooted the concept of sustainable development in its operational blood, promoting green transformation of production and operation. This is not only a necessary requirement to respond to the national "dual carbon" goal, but also an inherent need to enhance core competitiveness and achieve long-term development. To this end, the company strategically integrates the creation of green factories into the overall development plan, with the goal of "energy conservation, consumption reduction, pollution reduction, and efficiency improvement", comprehensively and systematically improving the performance of green manufacturing management, and striving to build a "green factory with intensive factory buildings, harmless raw materials, clean and purified production, waste resource utilization, and low-carbon energy".

Deeply practicing clean production and implementing effective measures for energy conservation and emission reduction

The Continental Shelf Company attaches great importance to energy conservation and emission reduction work. In recent years, it has invested more than 1 million yuan to upgrade and renovate environmental protection equipment, equipped boilers with ultra-low nitrogen burners, upgraded workshop air exchange fans, improved heat treatment oil fume adsorption processes, and increased pollutant treatment efficiency by more than 20%, far below the limit standards of pollutant discharge permits. In terms of energy conservation, enterprises actively implement the renovation project of factory heat exchange stations, build leading domestic heat exchange stations and equipment, stop using industrial gas boilers for heating, and save 30000m ³/a of natural gas. This year, the Continental Shelf Company established an energy management information system, with fixed positions and personnel to monitor energy performance, and invested heavily in replacing old vehicles with high-end variable frequency vehicles, significantly reducing instantaneous noise while saving approximately 28000 to 30000 kW · h/a of electricity.

Actively promote the transformation of digital intelligence and improve the quality and efficiency of production and operation

The Continental Shelf Company actively introduces intelligent manufacturing equipment and has built the first domestic intelligent assembly platform for tail pipe hangers, as well as a high-end CNC machining production line mainly composed of DMG single machine automation and Mazak equipment clusters. The MES system is optimized to achieve automation of production planning, scheduling, and quality management, improve the production efficiency of underground tools, and reduce waste of human resources and production cycles. At the same time, the company vigorously promoted the "Spark Ignites the Prairie" lean improvement activity, and all employees put forward rational suggestions through the mobile proposal management system, generating millions of yuan in economic benefits. The company's main tool products have obtained carbon footprint certification, and its carbon footprint accounting report shows that the carbon footprint value per declared unit product is 9974.26kgCO2e, which is at the leading level in the industry.

Keeping up with the national trend of green development, supporting efficient oil and gas exploration and economic development

According to incomplete statistics, Continental Shelf Company has saved over 200000 tons/year of casing steel consumption, 50000 tons/year of cementing cement consumption, and reduced drilling fluid leakage by over 20000 tons/year for major oil and gas fields in China through independently developed cementing tools. This deeply reflects the ecological nature of the company's product functions and makes outstanding contributions to energy conservation, cost reduction, quality improvement, and efficiency enhancement in petroleum exploration and development. At the same time, the high-temperature and ultra-high pressure tail pipe cementing technology provided by the company has assisted in the construction of CCUS major projects, supporting the drilling of hot wells in various regions, including the national deepest geothermal exploration well Fushen Re 1, and assisting in the operation of single geothermal heating projects in the middle and deep layers nationwide; Deeply involved in the construction of national gas storage facilities, anti-corrosion high-pressure gas seal cementing tools are fully covered in domestic gas storage facilities, supporting the construction of the "summer storage and winter supply" gas peak shaving project.

Selected as a typical case of the national "Hero of Average Yield per Mu" reform in terms of yield per mu

The Continental Shelf Company has adjusted the location of its raw material yard across different factories, significantly improving land use efficiency and reducing the distance for transporting workpieces by over 95%; We have built a WMS warehouse management system, equipped with intelligent containers, three-dimensional shelves, intelligent tool cabinets, etc., to achieve centralized, standardized, digitized, and visualized warehouse management, effectively supporting production line automation and reducing production waiting time by 20%. In 2024, the company's per mu output value reached 6.2136 million yuan/mu, and it was selected by the Ministry of Industry and Information Technology as the leading enterprise in per mu efficiency in 2024, becoming the only selected enterprise of Sinopec.

Looking ahead to the future, Continental Shelf Company will continue to consolidate and deepen the achievements of green factory construction, actively align with the high standards of national level green manufacturing system, continuously explore and apply advanced green technologies and management methods, strive to build a modern enterprise that is resource efficient, environmentally friendly, and inherently safe, and strive to become a model of green and low-carbon development in the field of oilfield equipment manufacturing, contributing greater strength to industry progress and the sustainable development of local economy and society.

Information source: Continental Shelf Company of Petroleum Engineering Technology Research Institute (official account)