Senfeng Technology: Let the Light of Intelligent Manufacturing Illuminate the Vast Starry Sky of Industry 4.0 Era
In the wave of global manufacturing moving towards intelligence and precision, Chinese laser technology companies are reshaping the industrial landscape with innovation. In the intelligent manufacturing industry cluster in the eastern part of Jinan,Jinan Senfeng Laser Technology Co., Ltd(hereinafter referred to as "Senfeng Technology") with a global vision and a strong sense of social responsibility, it has become a high-end equipment manufacturing enterprise from Jinan to the world in nearly 20 years. The company has laser cutting machine, three-dimensional five-axis laser cutting machine, automatic production line, flexible bending center, laser welding machine and new energy battery automatic production line, with independent innovation to build a solid technical moat-the beginning of the Spring Festival, su Hongxing, secretary general of Shandong equipment Manufacturing Association, accompanied Shandong TV reporters to this enterprise for special interviews and conducted research on the development of laser industry in our province.
1、 Hard core research and development: the technological backbone of breaking through key technologies
The gene of Senfeng Technology is engraved with the belief of "technological self-reliance". Faced with the long-term monopoly of high-power lasers and precision optical systems by foreign countries, Li Fengxi, the founder of Senfeng, led his team to start from scratch and build a full chain research and development system covering "light source technology core components intelligent systems", achieving a leapfrog development from "technology introduction" to "independent definition". Among them, the laser cutting dynamic compensation technology improves the machining accuracy to the micrometer level, while the multi axis linkage welding system fills the industry gap in the field of complex surface machining; Laser cladding equipment has greatly improved the substrate repair rate and extended the service life of key components in the field of coal machinery remanufacturing; A customized production line developed for welding new energy vehicle battery trays, with a welding speed of up to 120mm/s; The intelligent forming system for bridge building templates has compressed the traditional 15 day production cycle to 72 hours; This "deep vertical+cross-border integration" technology and product strategy has led Senfeng Technology to successfully enter emerging fields such as aerospace composite material processing and agricultural machinery precision component manufacturing from traditional fields such as engineering machinery and automotive manufacturing, forming a multi-point flowering growth pattern. Senfeng Technology has accumulated 577 patents (as of December 31, 2022) and led the development of 8 national industry standards.
2、 Light of Intelligent Manufacturing: A Chinese Solution Defining Industry Height
Entering the exhibition hall of Senfeng Technology, the revolutionary interpretation of industrial aesthetics by the "steel artist" is shocking:
Pillars of a Great NationThree dimensional five axis laser cutting machineWith the absolute advantages of high precision, high efficiency, and low cost, Senfeng Technology has opened up the field of alternative punching and shearing processes, mastering key technologies and leading industry trends. Its research and developmentfiber laserMastering single/multi module fiber laser technology, breaking through the bottleneck of beam quality and energy consumption, with smaller size and more stable operation. Adopting reverse multi-stage pumping technology, the overall photoelectric conversion rate of the machine exceeds 40%,Laser cutting headWe have achieved automatic focus adjustment, full cycle water cooling, storm cutting, and bright cutting technologies,Laser welding headEfficient cooling, rich expansion modules, high-quality airflow design, excellent welding effect,Laser cladding headThe focus scale visualization, rich focus configuration, protective lens flip design, and integrated water cooling design are widely used in fields such as laser cutting, welding, cleaning, and cladding additive materials, becoming one of the few global providers of laser full field system solution services;Laser flexible processing production lineThrough digital twin technology, achieve "one click replacement" of automotive parts, shortening the traditional production line transformation cycle from 30 days to 8 hours;Intelligent 'Peak Cloud' SystemIt has a powerful process database, access to the Internet platform, and uses 5G technology to closely connect equipment, production lines, employees, factories, warehouses, suppliers, products, customers and other production factors, so that the entire manufacturing process has been digitized, networked, automated, and intelligent; The Bending Division has innovatively integrated digital twin technology with laser processing to establish a deep foundationIntelligent flexible bending center, fully automatic bending unit, CNC bending machine product matrixIts intelligent sheet metal bending center is equipped with independent algorithms and green innovative technology with high efficiency (speed of 0.2 seconds/blade, bending width of 1200-1500mm, bending height of 170mm) and low energy consumption (average power of 2.5-3.5KW), eliminating chemical and environmental pollution. Equipped with universal bending molds and high process one-time forming, it achieves perfect economic and social benefits, and customizes metal forming system solutions for customers; Big FourLaser welding technologyIt has the advantages of high energy density, focusing, deep penetration, high efficiency, high precision, strong adaptability, and beautiful welded joints, greatly changing the welding production method
3、 Global Layout: The World Expression of China's Intelligent Manufacturing
The international layout of Senfeng Technology presents a "dual circulation" feature: in China, the Jinan headquarters and Suzhou Research Institute have formed a "basic research and development application transformation" collaborative system. From millimeter level cutting of ultra-high voltage iron towers to seamless welding of new energy vehicle battery trays, Senfeng products have been deeply integrated into major national projects and strategic emerging industries, with market share ranking among the top three in China for five consecutive years, becoming a "gold medal supplier" for leading enterprises such as Sany Heavy Industry and XCMG Group; Overseas, the "one country, one policy" strategy has been implemented. From Europe to Southeast Asia, South America to Japan and South Korea, and then to countries along the "the Belt and Road", a closed loop of "cutting-edge technology capture - regional manufacturing" has been built. Product exports cover more than 100 countries and regions, including the United States, Japan, Russia, etc., and a number of service centers have been set up along the "the Belt and Road", becoming a "green technology partner" recognized by the United Nations Industrial Development Organization. From Jinan to the world, Senfeng is melting the boundaries of technology and culture with the temperature of Chinese intelligence.
4、 The Light of Intelligent Manufacturing: Illuminating the Vast Starry Sky of Industry 4.0 Era
Standing at the forefront of the Industry 4.0 era, Senfeng Technology, the beam of intelligent manufacturing light rising from the land of Qilu, is breaking through industrial boundaries with technological innovation, reconstructing production logic with intelligent solutions, and driving towards the journey of intelligent manufacturing with the courage to be the first in the world; Using laser as a pen and technology as ink, we have set a benchmark for "Made in China" on the global industrial map, engraved the mark of China's intelligent manufacturing, expanded the transformation path of China's manufacturing industry from scale advantage to quality advantage, and written a magnificent poem of China's high-end equipment.
Article: Guo Guangli from Shandong Equipment Manufacturing Industry Association
Image: Provided by Senfeng Technology
